Eaton C-Series Breakers: Sizing and Accessories

Learn how Eaton C-Series breakers help you upgrade old panels without major rewiring or panel modifications.

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FACT: Eaton C-Series breakers were originally introduced as a modernization of the legacy Cutler-Hammer breakers, but Eaton designed them so that many parts, accessories, and even mounting footprints remained backward-compatible. That means you can often upgrade old panels with new Series C breakers without major rewiring or panel modifications—a huge time and cost saver for electricians!

🔍 What You Need to Know About Eaton Series C Breakers

If you’re looking for molded case breakers for your next project, understanding the Eaton Series C series will help you save time and simplify future maintenance of Eaton circuit breakers.

From small panel loads to large distribution gear, the Eaton Series C molded case circuit breaker family combines a platform for almost any application. In this article, we’ll see how FD, PD, and HMCP motor circuit protectors work together to maintain your electrical system.

eaton series c molded case breaker
Eaton Series C molded case circuit breaker, Eaton Series C molded case circuit breaker

⚡ What Makes Eaton Series C Breakers So Versatile?

The Eaton Series C breaker family was made with flexibility and compatibility in mind. Whether you’re installing a new system or upgrading an existing one, these breakers have the same footprint and accessories, so you won’t need to learn a new part number or accessory set every time you change ampacity or trip type.

In fact, these breakers are UL 489 compliant and come in thermal-magnetic, electronic, and magnetic-only (HMCP) configurations, all under the Eaton molded case circuit breakers Series C umbrella. That means there is a Series C breaker for any load or environment.

📊 Eaton Eaton C-Series breakers, Frame Sizes, Current Ranges

If you’re asking how to choose between an FD, KD, or PD frame, this chart gives you a snapshot of each Eaton C Series breaker and what it’s built for. You’ll also find a popular part number for each to help with sourcing:

FrameBreakerAmp RangeTypical Use CasePopular Part Number
FFD15–250APanelboards, lighting, branch loadsFD3025
KKD70–400AHVAC, commercial feedersKD3400
LLD125–600AMid-size industrial equipmentLD3600
MMD200–800ALarge panels, generator feedsMD3800
NND300–1200AMain switchboards, industrial mainsND31200
PPD400–1600AHeavy-duty switchgearPD31600

No matter which frame, these breakers are part of the Eaton MCCB Series C family, which means your accessories, maintenance processes, and replacement workflows are streamlined across the board.

🧮 Understanding Trip Units and Time/Current Curves

Trip units are basically the “smart part” inside a breaker that decides when to shut it off. Thermal-magnetic trip units use heat and a magnet to sense overloads or short circuits. Electronic trip units are more advanced and let you adjust how sensitive the breaker is.

A time/current curve is like a chart that shows how fast the breaker will trip at different fault levels. These curves help make sure that only the breaker closest to a problem shuts off, so the rest of the system keeps running.

Eaton offers multiple trip unit options within the Eaton C Series breakers — including thermal-magnetic and electronic styles. If you’re managing selective coordination or arc flash reduction strategies, trip curve data is really important.

This data lets you coordinate breakers across different sizes and upstream/downstream points, meaning your gear trips only when it’s supposed to.

Courtesy: Electrical Marketing, LLC

🛠️ Eaton HMCP Breakers for Motor Protection

Unlike the other Eaton molded circuit breakers in Eaton MCCB Series C, the HMCP is a magnetic-only breaker developed for motors. That suggests it will not guard against overloads on its own; it needs to be linked with an overload relay. The HMCP is a go-to solution for motor control centers (MCCs). It still uses the Series C platform, so you’ll have the same mounting dimensions and accessory possibilities.

🔄 Streamline Projects with Shared Accessories

The beauty of the Eaton C-Series breaker platform is that most accessories — from handle locks to auxiliary switches to trip alarms — are compatible across the FD–PD frames. This makes installation and field modification a breeze. In retrofit jobs, this compatibility is even more valuable. You can usually drop in a new breaker without reconfiguring the panel or switchboard.

🛒 Where to Buy Eaton Series C Breakers Online

Looking for Eaton Breaker Replacements? You can find popular Eaton C-Series breakers, including HMCPs and larger PD-frame breakers, at trusted online distributors like Relectric. These pages let you quickly filter by frame size, interrupt rating, or amperage range.

❓ Eaton Series C Breaker FAQ

⬛ What does Series C mean in Eaton breakers?
🟩 It’s Eaton’s family of modular molded case circuit breakers designed to cover 15–1600A with consistent form factors and accessories.

⬛ Are Eaton Series C breakers UL listed?
🟩 Yes, they meet UL 489 standards for molded case circuit protection.

⬛ Can I use Series C HMCP for general loads?
🟩 No — HMCPs provide short circuit protection only and must be paired with overload protection for motors.

⬛ What accessories are shared across Series C breakers?
🟩 Shunt trips, undervoltage releases, auxiliary switches, and handle mechanisms are often interchangeable.

⬛ Are Eaton C Series breakers compatible with Cutler-Hammer?
🟩 Yes. Series C is the modern version of many legacy Cutler-Hammer designs and maintains backward compatibility.

⬛ Where can I find the Eaton Series C breaker catalog?
🟩 You can view the official Eaton Series C breaker catalog PDF here.

⬛ How do I read Eaton breaker part numbers?
🟩 The first two letters denote the frame (e.g., FD, KD), the next digits specify amperage, and suffixes indicate poles or trip unit options.

📚 Glossary of Circuit Breaker Terms

MCCB (Molded Case Circuit Breaker): A circuit breaker with a solid, insulating outer shell.
Frame Size: The physical size and maximum amp rating of a breaker.
Trip Unit: The sensing component that detects overcurrent conditions.
Thermal-Magnetic: Uses heat and magnetic force to detect overloads and short circuits.
Electronic Trip Unit: Microprocessor-based protection offering adjustable settings.
Interrupt Rating: The highest current a breaker can safely interrupt.
TCC (Time/Current Curve): A graphed representation