Eaton Magnum DS Breaker Replacement Parts

Magnum DS Breaker Replacement, a heavy-duty solution every engineer, contractor, and buyer should know.

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When you’re working on a critical electrical project, choosing the right low-voltage power circuit breaker affects system reliability. If you’re searching for Eaton Magnum DS breaker replacement specs or Eaton Cutler Hammer replacement renewal parts, you’re in the right place.

🔍 Why Choose Eaton Magnum DS for Switchgear?

The Eaton Magnum DS family is a trusted solution for heavy-duty applications where protection, configurability, and compliance are required. Designed for ANSI-rated switchgear, Magnum DS Breaker replacements are engineered to handle high fault currents, complex coordination needs, and ever-changing system requirements.

Whether you’re a contractor, engineer, or procurement manager, understanding how to select and use Magnum DS breaker replacements will help you make smarter purchasing decisions and installations.

eaton magnum ds replacement
A heavy-duty solution every engineer,
contractor, and buyer should know.

Magnum DS Breakers Fixed and Drawout Configurations

The Magnum DS line is known for its modular construction and working with a wide range of applications. You’ll like how easily these breakers adapt to different electrical systems. They support both fixed and drawout breaker configurations, meaning you can design for maintenance flexibility or space-saving layouts.

Need 3-pole or 4-pole options? Or want to access the trip unit without opening the panel door? Eaton’s Magnum through-the-door design gives you that convenience. The breakers also support manual and motorized breaker spring charging, making them great for local and remote operation. Finally, the Magnum DS breaker wiring diagram is easy to follow, and helps you streamline installation and reduce commissioning time.

📊 Frame Sizes and Current Ratings for Magnum DS Renewal Parts

Your system needs may vary, so Eaton’s Low Voltage Magnum DS covers four frame sizes, letting you specify the right current capacity and physical footprint for the job:

Frame SizeCurrent RangeWidthRecommended UseExample Part Number
Narrow Frame800–2000A13.2 in (336 mm)Space-constrained enclosuresMDS8203
Standard Frame800–3200A17.0 in (432 mm)Most vertically stacked systemsMDS3200
Double Narrow Frame4000A26.3 in (667 mm)Higher current in tighter spacesMDS4000
Double Standard Frame3200–5000A35.8 in (909 mm)Main/tie breaker setupsMDS5000DS

🧮 Magnum DS Breakers for High Fault Protection, Safety

With a Magnum DS Breaker Replacement, you’re getting breakers rated up to 200 kA interrupting power and 130 kA at 635V. This means the maximum current the breaker can withstand for a short period without damage or tripping, at 635 volts.  These high fault ratings let you build systems with improved selectivity and lower risk of cascading failures.

If you’re comparing options, the Magnum DS Low Voltage circuit breaker ratings meet or beat competitors, especially when you factor in their current-limiting performance and optional arc flash reduction technology.

Eaton Magnum DS in switchgear
Eaton Magnum DS Low Voltage breakers in switchgear.

🛠️ Digitrip RMS Trip Unit for Smart Electrical Protection

Eaton’s Magnum DS features a Digitrip RMS trip unit, providing LSI, LSIG, and LSIA protection schemes. Basically, this means these trip units aren’t just configurable — they’re smart. They offer real-time diagnostics, metering, and event logging.

If you’re weighing Eaton Magnum DS trip unit options, look at models like the 520MC or 1150 — both offer Arcflash Reduction Maintenance System (ARMS) features. This lowers incident energy during maintenance and helps you meet safety requirements without derating your breaker.

Magnum DS is also reverse feed capable. This is useful in load-sharing or backup source scenarios. The trip unit can be factory-installed or field-upgraded, helping to future-proof the breaker within your system.

Accessories and Configuration Options

Here’s a list of Eaton Magnum DS accessories to complete your setup. Eaton offers plug-in and internal accessories to fit your control scheme:

  • Shunt trips
  • Undervoltage releases
  • Bell alarm switches
  • Auxiliary contacts
  • Mechanical interlocks
  • Padlockable controls
  • Motor operators

You can order your breaker with everything pre-installed, or add accessories later — most are field-installable. Drawout options include basic, standard, and universal cassettes. If you’re planning an automatic transfer switch (ATS) application, request the dual arc hood option. This setup is also ideal for Magnum DS breakers with frame sizes of 3200A and above.

Understanding Magnum DS Catalog Number Structure

If you’re configuring a new breaker, knowing how to read the catalog number is helpful. The Eaton Magnum DS catalog number is a 25-character string that identifies:

  • Breaker family (MD = Magnum DS)
  • Frame type and size (e.g., 1200A Narrow)
  • Interruption rating (42 kA to 200 kA)
  • Trip unit type and voltage
  • Accessories (e.g., auxiliary switch, shunt trip, motor operator)
  • Shipping and wiring options

Magnum DS Breaker Replacement FAQ

📚 Glossary of Terms

Here are some quick definitions to help you navigate product specs and discussions:

  • Digitrip – Eaton’s digital trip unit platform with LSI/LSIG functionality
  • ARMS – Arcflash Reduction Maintenance System, for enhanced safety
  • Frame Size – Physical and electrical size of the breaker (800–5000A)
  • Drawout Breaker – A removable breaker that slides in/out of a cassette
  • Cassette – The cradle that houses drawout breakers
  • Withstand Rating – Ability to handle short circuits without tripping
  • Current Limiting Breaker – Breaker that reduces peak let-through current
  • Trip Unit – The programmable component that detects faults
  • Nameplate Rating – Official limits for voltage, current, and interruption capacity

🛒 Where to Buy Magnum DS Breakers

If you’re ready to dive deeper into buying Eaton Magnum DS breakers online, here are some great resources:

🔧 Need Magnum DS service or parts? Call 800.497.6255